[03] IN-FLOOR RADIANT HEAT MOISTURE BARRIERS AND RETARDERS

The type of moisture barrier is usually based on the installation method and substrate. Different types of moisture barriers produce the same end result by doing it in different ways. Check with local building codes and the manufacturer of the radiant heat systems for recommendations.

WPC WITH ATTACHED CORK (IN-FLOOR RADIANT HEAT):

• Below, On, or Above Grade Concrete & Gypcrete Slabs: Cover the entire slab substrate with 6 mil plastic with all seams overlap per 12” and taped with moisture proof tape.
• Wood Subfloors: A moisture barrier is not required over a finished basement or a crawl space that meet the “General Jobsite/Home Condition” requirements.

  Prop 65 Warning: Drilling, sawing, sanding, or machining wood products generates dust, a substance known to the state of California to cause cancer. Use caution during the removal or sanding of existing flooring or other building materials as these may contain hazardous fumes, chemicals, or generate harmful dust. Check the substrate for any health hazards. Always wear safety equipment and approved dust mask.

[04] GENERAL INSTALLATION SPECS

• Avoid installing flooring plank pieces less than 8” in total length against walls or on ends. Stagger end joints no less than 8”.
• It will generally be necessary to saw some flooring panels during installation. To obtain a clean cut, the pattern side should face down if using a jigsaw, saber saw, or circular handsaw and face up when you use a handsaw, table saw, or crosscut saw.
• Before installation begins, use a jamb saw to undercut all door casings (1/16” between door casing and top of flooring material) and vertical objects coming off the floor. To achieve the correct height, combine a piece of the vapor retardant and flooring together to use as a guide for the saw. Be sure to clean out all debris from under the jambs. This will allow the flooring to slide underneath the object for a clean, and professional look.
• Contractors: When setting door casings post-installation of the flooring material, make sure there is adequate space for the flooring material to expand and contract without any hindrance.
• Never fasten nails, screws, or anything through the flooring into the substrate. The floor MUST be allowed to float freely.
• For a perfect finish around pipes, use rosettes in places where profiles or skirting cannot be placed.

[05] GENERAL SUBSTRATE CONDITIONS

• All substrates must be flat and free of dust, loose particles, paint, drywall compound, and must be structurally sound.
• Sand and/or flatten the substrate to within 3/16” dip or rise in 10’ or 1/8” dip or rise in 6’ radius.
• If leveling of the substrate is required, use only cement-based leveling compounds. Be sure to follow the leveling compounds manufacturer installation guidelines.
• WPC flooring can be installed over wood sub-floors that are ON or ABOVE GRADE and over concrete or gypcrete substrates that are BELOW, ON, or ABOVE GRADE.
• When walked on, the substrate must not exceed 1/4” deflection in a 6’ radius, or more then a 1/16” between the floor joist. If it does, this condition must be corrected before any product installation begins. If not corrected, the subfloor will not stiffen up after the flooring is installed.
• Always check and repair any loose, delaminating, or broken substrates.
• Hand-held angle grinders with special cupped diamond grinding wheels and vacuum attachments can be rented or purchased from your local rental or home building center. This system works well with any type of substrate. Use precautions when sanding any surface. Check the substrate out for any health hazards. Always wear safety equipment and approved dust mask.

[06] APPROVED SUBSTRATES

PLYWOOD/OSB: 

• Do not install over wood subfloors that test above 12% MC (moisture content).
• Note: If installing new wood subfloors from lumber yards, be sure to test the MC. Typically, they have higher levels of moisture and may need to acclimate longer. Issues caused by this condition are not covered by any manufacturer warranty.
• Fix all squeaks coming from the wood subfloor prior to installation. Use wood screws, minimum of 2-1/2” lengths, fastened every 6”, through the wood subfloor into the joist. Squeaks in the subfloor will not go away after the floor has been installed.
• Acceptable minimum wood subfloor thickness is determined by the distance between the joists/trusses. Vertical deflection must be under 1/4” in a 6’ radius when walked across.

• • When joists are 16” o/c or less; minimum acceptable thickness is 5/8” CDX plywood or nominal 3/4”, OSB 40LB Minimum density, T&G, with a TECO or APA certification stamp.
  • When joists are 16” o/c up to 19.2” o/c; minimum acceptable thickness is 3/4” plywood or nominal 3/4”, OSB 40LB Minimum density, T&G, with a TECO or APA certification stamp.
    • When joists are 19.2” o/c up to 24” o/c; minimum
    acceptable thickness is 7/8” plywood or nominal 1”,
    OSB 40LB Minimum density, T&G, with a TECO or
    APA certification stamp

CURED CONCRETE/GYPCRETE:  (6MIL PLASTIC VAPOR BARRIER IS RECOMMENDED TO AVOID MOISTURE RELATED ISSUES)

• Cured concrete must be over 3000 PSI. Cured gypcrete must be over 2500 PSI.
• All concrete or gypcrete substrates must be cured for a minimum of 60 days before any flooring product is ever installed over them.
• Concrete moisture testing should be performed by ASTM F1869 Calcium Chloride Tests with levels NOT exceeding 5LBS per 1000 ft2 for a 24 hour period, or an ASTM F2170 In-Situ relative humidity test with readings exceeding 80%.
• Gypcrete dries very fast so Maxxon recommends using the mat test or Delmhorst #B2100 moisture meter.
• Test the concrete subfloor for alkalinity. (The pH of the floor must be between 5 and 9).

PARTICLE BOARD (UNDERLAYMENT-GRADE):

• Some adhesive manufacturers will warrant a WPC floor glued down over underlayment-grade particle board. Follow their glued down installation instructions since the bond warranty would come solely from them.
• The only manufacturer recommended installation method that can be used directly over underlayment-grade particle board is the floating method as long as there are no current or future moisture concerns from below or above. If moisture comes in contact with the particle board, it may swell. The product warranty does not cover subfloor upheavals.

OTHER APPROVED SUBSTRATES (FLOATING ONLY): (ALL MOISTURE CONTENT, FLATNESS AND DEFLECTION REQUIREMENTS WOULD APPLY.)

• Ceramic, porcelain, or natural tile with the grout joints filled flat with Portland based patching material.
• Single layer of clean, well adhered, non-cushioned, full spread glued sheet vinyl, or VCT. All embossing must be feathered filled with suitable filler patching compound.

UNACCEPTABLE SUBSTRATES:

• Solid or engineered wood floors over concrete.
• Floors that are floating, cushioned, perimeter glued, carpet, carpet pad, lumber subfloor, or subfloors that are sticky.
• ACQ treated plywood or exterior low density OSB sheeting used for general construction.

[07] ACCLIMATION (FOR RADIANT HEAT SEE “IN-FLOOR RADIANT HEAT ACCLIMATION REQUIREMENTS” SECTION)

• Installing flooring before it has properly acclimated will greatly increase the chances of expansion and contraction issues and may make it more difficult to install.
• Do not deliver the flooring to the jobsite until all environmental conditions have been met.
• Always acclimate the flooring in the temperature-controlled room where it will be installed.
• During acclimation, do not remove the material from the box or lean boxes on walls. Only stack the boxes squarely on top of each other, no taller then 3’, and keep the stacks a minimum of 3” apart.
• A 48 hour acclimation period is required.
• During installation floor temperature should be within 65-85°F.
• Ensure flooring planks are at or near the room temperature of where the flooring is being installed at .
• Never cover the flooring before, during, or after installation with any type of plastic or tar paper. It must be allowed to breathe. Use only breathable floor protective construction paper (FortiBoard) to protect the flooring.
• Propane heaters are not an approved source of heat and can give off extreme amounts of moisture. They also do not provide a reliable and consistent source of heat. In fact, for every gallon of propane or kerosene that is burned, they both will put approximately 1.1 gallons of moisture into the ambient space. The manufacturer warranty will be void if the jobsite/home heating and cooling system were not fully operational at the time of installation.
• HVAC must be installed and running prior to the installation of
  the floor covering.

[08] EXPANSION REQUIREMENTS

• Leave a minimum of 1/4” expansion gap for all installations under 20’ lengthwise or widthwise. For installations exceeding 20’ lengthwise or widthwise, add 1/16” per additional 5’of length or width, up to 5/8”. For example: 25 linear feet would be 5/16” expansion gap.
• T-molds are required for rooms exceeding 40 lineal feet in length and width and 35 lineal feet for installations over in floor radiant heat.
• Never install cabinetry, islands, or other permanent fixtures on top of a floated floor.
• Never use nails to secure anything to the floor. The floor must be allowed to float.
• Leave the required expansion gap around all walls, tubs/showers, plumbing fixtures, and large Sub Zero style refrigerators, exterior doors, etc.
• Once the floor installation is complete, remove all spacers that were used to maintain the expansion gap.
• Heavy furniture (500+ lbs) may obstruct the free, natural movement of a floated floor. Restricting this movement in certain areas can lead to problems such as buckling or separation when the floor experiences natural expansion and/or contraction.

[09 FL] APPROVED  FLOATING METHOD
(MARKET AND MAIN VALINGE 2G ANGLE/ANGLE)

The Valinge 2G Angle/Angle system is a patented locking profile for installing flooring planks without using glue.

• The panels are clicked together on the short side until the row is completed then the entire row is engaged on the long side.
• Be sure to inspect all edges and remove debris from the click before installing.
• Either side of the panels are engaged at an angle of 20° to 30° to the panel already installed. Move the panel gently up and down while exerting forward pressure, and the panels will automatically click into place. Then lay the plank down to the floor.
• As you install the click flooring, ensure all seams are fully engaged before moving on to the next row. Visually, a row can appear to be engaged but is not. To avoid this, use an approved tapping block to tap the short side then the long side of the planks together. This will securely engage the locking system.

[09 GD] APPROVED GLUE-DOWN METHOD

(MARKET AND MAIN WITH ATTACHED CORK)

APPROVED ADHESIVES:

• Follow all substrate, moisture content, and expansion requirements outlined in section 1-8 of this guide.
• All adhesive and bond warranties come solely from the adhesive manufacturer. Follow all of the adhesive manufacturer guidelines regarding installation requirements.
• Use a good quality polymer-based adhesive like Tuffgrip PS99 Modified Transitional PSA or equivalent.
• Depending on the application the trowel size will vary. Follow the adhesive manufacturer’s recommendation for 7.5mm WPC with attached cork. Using the full spread method, be sure that the adhesive is adhered completely to the bottom of the flooring.
• Periodically check to make sure the trowel notches are clean and not worn out. Also, verify there is adequate glue transfer to the back of the planks.
• It is not recommended to glue WPC flooring down over particle board subfloors unless the glue manufacture approves it. Either remove the particle board or install new 1/4” thick plywood over the particle board, then install the new floor over the plywood.
• Be sure to remove wet adhesive from the surface before it dries and damages the finish. Most adhesives can be cleaned off of the floor surface with WF Taylor Touchdown #9 adhesive remover on a terry cloth rag, followed by a rinse with clean water on a rag. Do not pour cleaning products or adhesive removers directly onto the floor. Always test the cleaner before attempting to clean the floor. 

 GLUE DOWN TIPS:

• Working off the longest straight wall (typically an exterior wall), snap a chalk line parallel with the wall that is equal to the width of the flooring plus enough room for the expansion gap. Use spacers to maintain the proper expansion gap.
• If using the glue down method, keep the groove side facing out.
• If needed, use only green/blue 3M/Scotch Tape model #2080 to hold the floor together while the adhesive is drying for a minimum of one hour and no longer then 24 hours. Do not use duct tape or packing tape as they can damage finishes.
• Allow the first rows to dry for a minimum of one hour before installing additional rows. This will ensure a solid and straight platform to install the next rows against.
• Avoid heavy foot traffic on the floor for a minimum of 24 hours to allow the glue to set properly.
• Once the floor installation is complete, remove all spacers that were used to maintain the expansion gap.

DO NOT WET OR CLEAN FLOOR FOR A MINIMUM OF 72 HOURS. THIS WILL ALLOW THE ADHESIVE TO CURE PROPERLY.

[10] HOW TO PROTECT THE FLOOR DURING & AFTER
INSTALLATION (DURING CONSTRUCTION)

The Valinge 2G Angle/Angle system is a patented locking profile for installing flooring planks without using glue.

• After each section of flooring has been installed and thoroughly cleaned, cover the floor with a breathable protective construction paper (FortiBoard). Do not apply the tape directly to the surface of the flooring, it may damage the finish.
• During construction, vacuum the floor as often as it takes to keep the floor free of dirt and construction debris. Never use a beater brush.
• If drywall repairs or any type of sanding is needed, thoroughly cover the floor. These types of dust and grit can damage the floor’s finish and are very difficult to remove if they get into the joints. Do not wet mop these types of dust. Always use a vacuum without a beater brush to remove any construction dust if needed.
• Before furniture goes onto the new floor, apply approved 3/16” thick heavy-duty felt pads under all furniture feet.
• Furniture with metal or hard plastic rollers or casters are NOT APPROVED for use on vinyl flooring.
• Never roll or drag anything heavy over the new floor. It will make indentations or scratches in the surface. When moving objects, always use a soft-tire dolly, a carpet piece turned upside-down, or an air-sled.